Stop Losing Contracts to Slow Production and Inventory Mismatches Scale Your Fab Shop Seamlessly with Custom AI
Imagine cutting your lead times by 40% while handling 3x more orders without adding headcount. We're here to build that reality for you.
Join 150+ businesses with streamlined operations and doubled throughput
The "Scaling Bottlenecks" Problem
Manual quoting delays for custom structural steel components, losing bids to competitors using CAD-integrated quoting tools
Inventory shortages of welding consumables like electrodes and filler metals halting fabrication lines mid-project
Inaccurate cut lists for sheet metal panels causing excess scrap and costly rework on assembly lines
Supply chain disruptions from unpredictable demands for rebar and concrete formwork materials
Quality control oversights in weld inspections leading to rejected shipments of pressure vessel components
Overloaded schedulers juggling custom rebar bending orders and rush jobs for bridge reinforcements
Build a Scalable AI Platform That Grows with Your Shop
With over a decade in fabrication ops, we've engineered AI systems that handle everything from plasma cutting to final assembly—field-tested and ROI-proven.
Why Choose Us
Here's the thing: metal fab isn't cookie-cutter. You're dealing with one-off jobs, volatile steel prices, and tight deadlines. We craft a custom AI platform from the ground up, integrating your CNC machines, ERP, and supplier feeds into one unified system. No more patchwork apps. This isn't some off-the-shelf tool—it's your shop's digital backbone, designed to scale as you add shifts or expand to new markets. Let's be honest, you've hit walls with rigid software before. Our approach eliminates those, ensuring smooth operations even as orders pour in.
What Makes Us Different:
Unlock Unlimited Growth Without the Headaches
Precision Forecasting That Prevents Stockouts
Picture this: AI analyzes your past weld jobs on structural beams, seasonal demands for commercial builds, and supplier lead times to forecast steel needs down to the pound—ensuring no halting a high-rise girder project because rebar ran low. Shops using our system cut downtime by 30% within the first quarter and reclaim thousands in tied-up inventory cash for scaling operations.
Instant Quoting for Custom Fabrications
You're probably thinking, 'How do I price a complex bracket assembly for HVAC ductwork without burning hours?' Our AI pulls from your database of past plasma cuts, press brake bends, and powder coat finishes to generate bids in seconds. This speeds up your sales cycle by 50%, landing more contracts for expanding fab shops while competitors still crunch numbers manually on shop floor estimates.
Real-Time Quality Checks on the Floor
Like having an extra set of eyes on every fillet weld—AI scans defects via integrated cameras on robotic arms, flagging issues before they scrap a whole batch of pipeline fittings. We've helped fabs reduce returns by 35% over six months, saving not just materials but your reputation with contractors who demand perfection on infrastructure projects.
What Clients Say
"Before AIQ, we'd lose weeks sorting inventory for big structural steel runs on commercial warehouses. Now, the platform predicts our needs spot-on, including flux-cored wire for submerged arc welding, and we've cut waste by 28% in just four months. It's like adding a full-time inventory specialist without the payroll hit, letting us scale for bigger jobs."
Mike Harlan
Operations Manager, SteelForge Fabricators Inc., specializing in structural steel for commercial construction
"Quoting used to tie up our engineers for days on custom HVAC duct flanges and brackets. Their AI handles it in under 10 minutes by factoring in laser cutting tolerances, and we've doubled our bid win rate on mid-sized contracts. Honestly, it's transformed how we chase larger manufacturing deals for industrial installations."
Sarah Ruiz
General Manager, Precision Metal Works LLC, focused on custom metal components for HVAC systems
"We were scrambling with supply delays on aluminum extrusions for curtain wall systems last year—cost us two major high-rise jobs. The custom AI integrates our suppliers directly, forecasting arrivals with 95% accuracy based on just-in-time delivery schedules. Production flows non-stop now, and our team's actually getting home on time while we ramp up for more projects."
Tom Becker
Shop Floor Supervisor, Allied Fab Solutions Corp., experts in aluminum fabrication for building envelopes
Simple 3-Step Process
Discovery and Blueprint
We dive into your shop's workflows— from raw material intake to shipping finished assemblies. Together, we map out the AI platform that fits your unique setup, ensuring it tackles your biggest pain points like rush CNC jobs.
Custom Build and Integration
Our engineers code the core AI from scratch, linking it to your existing tools like ERP and machine controllers. We test rigorously on sample fab runs to guarantee it scales without glitches as your output grows.
Deployment and Optimization
Roll it out shop-wide with training for your team. Then, we monitor performance, tweaking the AI based on real data—like adjusting for fluctuating alloy prices—to keep your operations humming at peak efficiency.
Why We're Different
What's Included
Common Questions
How does this AI platform integrate with my existing CNC software?
We start by auditing your current setup—say, if you're running Mastercam or SolidWorks for nesting. Our team builds direct API connections, pulling cut paths and material specs into the AI for real-time optimization. No disruptive overhauls; it's plug-and-play where possible. For a recent fab client with older Haas controls, we created a middleware layer that synced data every 30 seconds, cutting programming errors by 40%. The result? Smoother runs without replacing hardware. And since it's custom, it scales as you upgrade machines, handling everything from simple punches to complex 3D bends.
What kind of ROI can a metal fab shop expect from this?
Let's be honest—fab shops live by the numbers. Typically, our clients see payback in 6-9 months through reduced scrap (up to 25% less waste on stainless jobs) and faster quoting that wins 30% more bids. One partner, a structural steel outfit, saved $150K yearly on inventory holding costs alone by forecasting demands accurately during peak construction seasons. We track metrics like material utilization and labor efficiency from launch, so you see the dollars stacking up. It's not fluff; it's field-tested for the ROI-driven world of manufacturing where every pound of metal counts.
Can the platform handle custom, one-off fabrication jobs?
Absolutely—custom work is the heart of metal fab. Our AI learns from your job history, like past ornamental railings or HVAC enclosures, to generate precise cut lists and bend sequences. You're probably thinking about those urgent prototypes that eat time; the system automates quoting and scheduling for them too, factoring in rush premiums. A client fabricating trailer hitches used it to handle 50% more one-offs without extra staff, scaling from 10 to 25 unique SKUs weekly. It's built flexible, like rebar in a pour, adapting to whatever blueprint you throw at it.
How secure is the data in this custom AI system?
Security is non-negotiable in manufacturing, especially with proprietary designs and client specs. We encrypt everything end-to-end, using enterprise-grade protocols that comply with standards like ISO 9001 for quality management. Access is role-based—foremen see floor data, engineers get full blueprints— with audit logs tracking every change, like who approved a material sub. For a defense contractor client, we added multi-factor auth and on-prem options to meet ITAR regs, preventing any leaks on classified fab jobs. Short version: Your IP stays locked down, scalable as your shop grows, without the vulnerabilities of cloud-only tools.
What if my shop grows and needs more capacity from the AI?
Growth is the goal, right? Our platform's architecture is designed for it—no ceilings here. Built on modular cloud infrastructure, it auto-scales with your volume, whether you're ramping up for a stadium project or adding a night shift. We've seen fabs double output without a hitch; one went from 50 tons of monthly steel processing to 150, and the AI just absorbed it, optimizing routes for new laser tables. We include quarterly reviews to expand features, like integrating robotics data, ensuring no bottlenecks as you expand. It's like reinforcing a beam—stronger with every load.
How long does it take to get the AI platform up and running?
From kickoff to live, most fab shops are operational in 8-12 weeks, depending on complexity. Week one: We shadow your team on a typical weld-to-ship cycle. Then, 4-6 weeks building and testing on your data, like simulating inventory for pipe fittings. Final 2-4 weeks: On-site deployment with hands-on training. A mid-sized shop doing tank heads got theirs live in 10 weeks, immediately slashing quote times from days to hours. It's efficient because we focus on your must-haves first—no endless scope creep. Post-launch, we're on call to fine-tune as real jobs roll through.
Ready to Get Started?
Book your free consultation and discover how we can transform your business with AI.