Stop Flying Blind on the Factory Floor Unlock Real-Time Dashboard Visibility
Imagine slashing your production delays by 30% and boosting equipment uptime with custom dashboards that pull data from your ERP, PLCs, and quality control systems—no more guessing games during shift changes.
Join 150+ businesses with crystal-clear production insights
The "Data Silo" Problem
Disjointed data from CNC machine sensors and ERP systems leaving shop floor managers chasing phantom bottlenecks in fabrication workflows
Manual KPI tracking via emails and paper logs for welding cycle times causing delays in spotting inefficiencies on assembly lines
Siloed inventory data between warehouse RFID tags and assembly lines leading to stockouts of rebar or steel coils during peak concrete pouring runs
Delayed quality control reports from disconnected ultrasonic testing equipment on structural beams resulting in scrap rates over 5% in steel fabrication
Unreliable downtime tracking for hydraulic presses and cranes forcing reactive maintenance and lost shifts on construction sites
Fragmented supplier performance metrics for concrete mix deliveries scattered across emails and files, inflating procurement costs for precast panel production
Our Custom-Built Dashboards for Manufacturing Precision
With over a decade of field-tested experience in manufacturing ops, we've helped shops like yours integrate AI-driven dashboards that deliver ROI from day one.
Why Choose Us
Let's be honest—you're probably thinking your current setup of spreadsheets and off-the-shelf reports just isn't cutting it anymore. Here's the thing: we build custom dashboards tailored to your exact manufacturing workflow. No templates. We start by mapping your production lines, ERP data, and IoT sensors, then craft a unified view that gives you real-time visibility into KPIs like cycle times, yield rates, and throughput. It's like having a control tower for your factory, pulling actionable insights from silos so you can make data-driven calls on the fly. Whether it's tracking widget assembly or monitoring CNC machines, our solutions are practical, scalable, and owned by you—not rented from some cloud giant.
What Makes Us Different:
Transform Your Operations with Clear Visibility
Real-Time KPI Tracking
Real-Time KPI Tracking: Get instant views of overall equipment effectiveness (OEE) and cycle times for your CNC mills and welding stations across production lines. No more waiting for end-of-shift reports—spot variances early and adjust, reducing scrap by up to 20% as one of our clients did in their auto parts plant by optimizing press brake feeds within the first quarter.
Actionable Production Insights
Actionable Production Insights: Dashboards highlight bottlenecks like slow conveyor feeds in assembly lines or material shortages in formwork setups, turning raw data into decisions that boost throughput by 15%. Imagine forecasting maintenance needs for excavators to avoid a 4-hour downtime during a tight site deadline—that's the kind of informed moves we enable daily in construction workflows.
Eliminated Data Silos
Eliminated Data Silos: Unify feeds from ultrasonic quality checks on steel girders, RFID inventory tracking, and crane scheduling into one pane of glass. This cuts manual data entry by 40 hours a week, letting your team focus on erecting structures rather than reporting, just like we did for a Midwest metal fabricator who streamlined rebar deliveries in under two months.
What Clients Say
"Before AIQ Labs, we were buried in Excel sheets trying to track our press brake uptime during peak custom steel beam orders—it was total chaos in our busiest quarter. Their custom dashboard now shows us real-time alerts on machine performance from integrated sensors, and we've cut unplanned downtime from 12% to under 5% in just three months. It's a game-changer for keeping our structural steel fabrication on schedule for high-rise builds."
Mike Harlan
Operations Manager, Precision Metalworks Inc., a leading steel fabricator for commercial construction
"You're probably thinking dashboards are just fancy charts, but these guys built one that integrates our injection molding data for plastic fittings with supplier feeds for resin deliveries. Last year, we had stockouts delaying HVAC component runs by days; now, with predictive insights on material flow, we're forecasting needs accurately and saved $45K in excess inventory holding costs over the past year."
Sara Patel
Plant Supervisor, Advanced Plastics Manufacturing, specializing in construction-grade polymer components
"Honestly, our old system had us flying blind on quality metrics from the robotic welding line for bridge trusses. AIQ's setup pulls data straight from our arc weld sensors, and the KPI visuals helped us tweak processes to drop weld defects by 15% over six months. No more silos—everything's in one spot for quick decisions on-site inspections."
Tom Reyes
Production Director, Riverton Fabrications, experts in heavy-duty infrastructure welding
Simple 3-Step Process
Discovery and Mapping
We dive into your manufacturing setup—talking shop floor challenges, reviewing your ERP and sensor data—to pinpoint exactly what KPIs matter most for your workflow.
Custom Design and Build
Our team architects your dashboard from the ground up, integrating real-time feeds and AI analytics tailored to scenarios like assembly line monitoring or inventory turns—no cookie-cutter stuff here.
Deployment and Optimization
We roll it out with training for your crew, then fine-tune based on live data to ensure it's boosting your ROI, like faster cycle times or better yield rates right away.
Why We're Different
What's Included
Common Questions
How do your custom dashboards integrate with our existing manufacturing software like ERP or MES?
We specialize in seamless, two-way integrations tailored to your stack—whether it's SAP, Epicor, or a custom MES. Let's be honest, most off-the-shelf tools create more headaches than they solve with brittle APIs. Our approach starts with a deep audit of your systems, then we build robust connections using advanced frameworks to pull real-time data from PLCs, sensors, and databases. For example, in a recent project for an electronics assembler, we linked their ERP to shop floor IoT in under two weeks, giving them live visibility into component flow without disrupting operations. You're not just getting a dashboard; it's a unified system that evolves with your production needs, reducing errors and manual checks by up to 50%. We handle the heavy lifting so your team can focus on making parts, not managing data.
What makes these dashboards different from generic BI tools like Tableau?
Generic tools are like trying to fit a square peg in a round hole for manufacturing—they're great for basic charts but fall short on real-time, industry-specific needs like handling high-velocity sensor data or triggering floor alerts. Here's the thing: we custom-build everything to match your workflow, incorporating AI for predictive insights, such as forecasting machine failures based on vibration patterns. Unlike Tableau's templates, our solutions are owned by you, with no recurring fees eating into your margins. Take a client in heavy machinery; their old BI setup lagged during peak hours, but our dashboard now streams live PLC data, cutting response times from hours to minutes and boosting OEE by 18%. It's practical, field-tested, and designed for ROI, not just pretty visuals.
How long does it take to build and deploy a custom dashboard for our factory?
Timeline depends on your setup's complexity, but most manufacturing dashboards we build go from kickoff to live in 4-6 weeks—faster than you might think. We start with a quick discovery session to map your KPIs, like cycle times or scrap rates, then prototype in parallel with integrations. You're probably thinking it'll disrupt production; we ensure zero downtime by testing in stages. For a packaging plant last year, we had their inventory and line efficiency dashboard running in 5 weeks, including training for 20 operators. Post-launch, we monitor and tweak for the first month to hit your targets, like a 15% throughput gain. It's not rushed—it's methodical, ensuring the system fits your daily grind without the usual integration nightmares.
Can these dashboards help with compliance and quality tracking in regulated manufacturing?
Absolutely—compliance is non-negotiable in manufacturing, and our dashboards are built with that in mind, embedding audit-ready tracking for standards like ISO 9001 or FDA regs. We incorporate features like timestamped quality logs and automated reports that flag deviations in real-time, such as out-of-spec tolerances on machined parts. No more scrambling for records during audits. In one case, a medical device maker used our solution to centralize defect data from inspection stations, reducing non-conformance reports by 22% and streamlining their annual audits. It's all custom to your protocols, with secure data handling to protect sensitive production info. Think of it as a digital quality foreman that keeps you ahead of issues, saving hours on paperwork and fines.
What kind of ROI can we expect from a custom dashboard in manufacturing?
ROI hits fast and hard—our clients typically see payback in 3-6 months through cuts in downtime, waste, and manual labor. For instance, by providing visibility into production variances, you can optimize shifts to avoid 10-20% idle time, directly boosting output without adding headcount. Let's break it down: if your plant runs $500K in monthly production, trimming scrap by 5% alone saves $25K. We've measured this in real scenarios, like a fabrication shop that gained $120K annually from better inventory forecasting via our dashboards. It's ROI-driven from the start—we tie features to your metrics, like OEE improvements, and provide post-implementation reports to quantify wins. No fluff; just tangible gains that scale with your operations.
Are your dashboards accessible on mobile for factory floor use?
Yes, we design them fully responsive for tablets and phones, so your line leads can check KPIs like machine status or order progress right from the shop floor—no desk required. Imagine a supervisor spotting a bottleneck in the assembly line via a quick glance at their device, then rerouting resources on the spot. We use intuitive interfaces that work offline if needed, syncing when back online, which is crucial in spotty warehouse Wi-Fi. A recent automotive supplier client loved how our mobile views cut shift handovers from 30 minutes to 5, improving daily throughput. It's built for your team's reality—rugged, practical, and secure—so everyone from operators to managers stays informed without slowing production.
Ready to Get Started?
Book your free consultation and discover how we can transform your business with AI.