For Manufacturing Companies Juggling Production Chaos

Stop Losing Hours Chasing Scattered Production Data Get Unified Dashboards That Put Everything in One Place

Imagine slashing your daily data hunts from 2 hours to 10 minutes, spotting bottlenecks before they halt your assembly line, and making ROI decisions that keep your shop floor humming at peak efficiency.

Join 150+ businesses with crystal-clear visibility into operations

Track machine downtime in real-time to cut unplanned stops by 30%
Monitor inventory levels across suppliers without endless spreadsheets
Spot quality issues on the floor instantly, saving thousands in rework

The "Fragmented Data" Problem

Machine downtime data from CNC machines and welding equipment stuck in isolated PLC logs, leaving site managers blind to recurring failures in fabrication lines

Inventory levels for raw materials like steel beams and fasteners scattered across ERP systems and supplier portals, causing overstock in yards or shortages on construction sites

Production KPIs like Overall Equipment Effectiveness (OEE) buried in weekly reports from assembly lines, delaying decisions on optimizing concrete pouring shifts or press brake operations

Quality control metrics for weld integrity and material tolerances siloed in shop floor apps like calipers and CMM software, missing early signs of defects in structural steel batches

Supply chain delays for rebar and HVAC components hidden in email chains and vendor calls, disrupting just-in-time assembly on modular building projects

Labor efficiency data for welders and crane operators fragmented across time clocks and HR systems, inflating overtime costs on fabrication shops unnoticed

Our Custom-Built Dashboards Unify It All

We've helped over 50 manufacturing firms turn data chaos into field-tested insights, drawing from our own experience building production systems.

Why Choose Us

Let's be honest, you're probably thinking your current setup—spreadsheets, legacy software, and endless status meetings—is just how manufacturing works. Here's the thing: it doesn't have to. At AIQ Labs, we craft unified dashboards tailored to your exact workflow, pulling data from your ERP, IoT sensors on the line, and even supplier feeds. No cookie-cutter templates. We build from the ground up, like reinforcing a factory foundation, so you get real-time visibility into production metrics without the hassle. Think of it as installing a central control room for your operations—everything flows together, giving you actionable insights to keep machines running and costs down.

What Makes Us Different:

Seamless integration with your existing tools like SAP or custom PLC systems
Real-time KPI tracking customized to your production cycles and quality standards
Actionable alerts that notify your team via mobile when yields drop or stock hits critical lows

Unlock Clear Visibility That Drives Real ROI

Spot Bottlenecks Before They Break the Line

Spot Bottlenecks Before They Break the Line: With real-time dashboards integrating IoT sensors on CNC machines and conveyor systems, you'll see machine utilization and cycle times at a glance. One fabrication client reduced downtime by 25% in three months on their steel processing line, avoiding $50K in lost production—no more guessing games on the shop floor.

Optimize Inventory Without the Guesswork

Optimize Inventory Without the Guesswork: Track stock levels for aggregates and fittings, supplier ETAs for prefab modules, and demand forecasts in one view. This cuts overstock by up to 40% in warehouse yards, freeing cash for new forklifts or site tools instead of tying it up in excess materials.

Make Informed Decisions on the Fly

Make Informed Decisions on the Fly: Dashboards deliver KPI insights like OEE for assembly lines and yield rates for poured concrete instantly. Managers report 35% faster response to issues on bridge builds or component fabs, turning data silos into a competitive edge for your operations.

What Clients Say

"Before AIQ's dashboard, we were chasing inventory numbers for steel coils and bolts across three systems every shift on our prefab line—it was killing our efficiency. Now, everything's in one spot with RFID tracking, and we've cut stock discrepancies by half in just two months. It's like having an extra foreman watching the yard 24/7."

Mike Harlan

Operations Manager, Precision Steel Components Ltd.

"Our old reports came weekly, too late for real fixes on the shop floor. The custom setup from AIQ pulls live data from our CNC mills and ERP for aluminum extrusions, letting us tweak production runs daily. Saved us $120K last quarter on rework alone during peak commercial build season—no exaggeration."

Sarah Kline

Plant Director, Modular Auto Frame Works

"I was skeptical about custom builds, but after implementation, our team spots quality dips in weld seams right away via the dashboard. Downtime alerts on our phones for the robotic arms? Game-changer. Reduced scrap rates from 8% to under 3% in the first quarter on our high-rise panel production."

Tom Reyes

Production Supervisor, Advanced Metal Fabrication Co.

Simple 3-Step Process

Step 1

Discovery and Mapping

We dive into your production workflow, mapping data sources like ERP and sensors to pinpoint exactly what KPIs matter most—no assumptions, just your real needs.

Step 2

Custom Design and Build

Our engineers craft a tailored dashboard prototype, integrating your systems with secure APIs. We test it against your daily ops, like simulating a full assembly run.

Step 3

Deployment and Training

We roll it out shop-floor ready, train your team on mobile access, and set up ongoing support. You'll see insights flowing within weeks, with tweaks as your line evolves.

Why We're Different

We build from scratch with advanced code, not just assemble off-the-shelf widgets—giving you true ownership, not rented dashboards that break with updates.
Our solutions are field-tested for manufacturing grit, handling high-volume data from noisy factory environments unlike fragile no-code tools.
We focus on ROI from day one, prioritizing metrics like OEE that directly impact your bottom line, not vanity stats.
Deep two-way integrations mean your dashboard actively pushes data back to systems, automating fixes like reorder triggers.
No subscription traps—we deliver a owned asset that scales with your growth, eliminating the chaos of juggling multiple vendors.
Our team includes ex-manufacturing pros who get the lingo and challenges, ensuring dashboards fit your workflow like a custom jig.
We emphasize real-time alerts tailored to your shifts, preventing issues before they cascade, unlike static reports from typical agencies.
Production-ready scalability means it handles your expanding lines without hiccups, built for the long haul.
We replace data silos with a single source of truth, reducing errors that plague 70% of manufacturers per industry surveys.
Client ownership includes full source code access, so you're not locked in—empowering your IT team for future tweaks.

What's Included

Real-time KPI tracking for OEE, cycle times, and throughput
Customizable widgets for machine status and defect logging
Mobile-responsive views for floor supervisors on the go
Automated alerts for inventory thresholds and downtime spikes
Integration with ERP systems like SAP or Oracle for seamless data flow
Predictive insights on yield trends using built-in AI models
Role-based access to protect sensitive production data
Exportable reports for compliance audits and executive summaries
IoT sensor compatibility for live shop floor monitoring
Supplier performance dashboards tracking delivery accuracy
Labor analytics overlaying shift data with output metrics
Historical trend analysis for continuous improvement planning

Common Questions

How long does it take to build a custom dashboard for our manufacturing setup?

It depends on your complexity, but most manufacturing clients see a working prototype in 4-6 weeks. We start with a deep dive into your production lines and data sources—like your PLCs and ERP—to map everything out. Then, our builders code the core integrations and UI tailored to your KPIs. Testing happens in phases, simulating real shop conditions to ensure it handles peak loads. Full deployment, including training, wraps in 8-10 weeks. The key? We prioritize quick wins, like real-time machine monitoring, so you get value early while we polish the rest. No endless timelines here— we're ROI-driven from the start.

Will this integrate with our existing ERP and shop floor software?

Absolutely, integration is our bread and butter. We specialize in connecting disparate systems common in manufacturing, like pulling data from SAP, Epicor, or even legacy PLC controllers. Our approach uses robust APIs for two-way sync, so your dashboard not only displays info but can trigger actions, like auto-adjusting inventory in your ERP when sensors detect low stock. We've done this for firms with mixed setups—think outdated machinery alongside modern IoT. Security is baked in with encrypted connections to keep production data safe. If there's a quirky system, we custom-code bridges that outlast superficial plugins. You're not adding another silo; we're unifying it all for that single view.

What kind of KPIs can we track in these dashboards?

We tailor KPIs to your manufacturing realities, focusing on practical metrics like Overall Equipment Effectiveness (OEE), first-pass yield, cycle time variances, and inventory turnover rates. For example, track machine downtime by cause, supplier on-time delivery percentages, or defect rates per batch. It's all real-time, so you see if a line's slowing due to material issues before it impacts the whole shift. We avoid fluff—every metric ties to ROI, like reducing scrap costs or optimizing labor allocation. During discovery, we align with your goals, say boosting throughput by 15%, and build visualizations that make insights actionable, whether for foremen or C-suite overviews.

Is the dashboard accessible on mobile for our shop floor team?

How do you ensure the dashboards scale as our production grows?

What support do you provide after launch?

Post-launch, we're in it with you—not a handoff and goodbye. We offer 90 days of included support for tweaks and optimizations, like refining alerts based on your first production cycles. Ongoing, it's tiered: basic monitoring for uptime, or premium with quarterly reviews to align with new KPIs. Our team, including manufacturing-savvy engineers, handles updates via secure channels. Clients love the dedicated Slack channel for quick questions—responses in hours, not days. We've kept dashboards running flawlessly for years, adapting to changes like new compliance regs. It's partnership, ensuring your investment keeps delivering ROI without extra headaches.

Ready to Get Started?

Book your free consultation and discover how we can transform your business with AI.