Stop Losing Bids and Delays from Manual Design Errors Scale Your Custom Fabrication with AI Precision
Imagine cutting design rework by 40% and handling 3x more complex orders without adding headcount. We're here to build that for you.
Join 150+ fabrication shops accelerating production and winning bigger contracts
The "Scaling Bottlenecks" Problem
Manual quoting for structural steel beams takes 3-5 days, causing you to lose out on competitive bids for high-rise projects
Design errors in custom metalwork, such as misaligned rebar cages, lead to scrap rates over 15%, eroding margins on precast concrete jobs
Inventory mismatches for specialty parts like galvanized fittings cause production halts on tight deadlines for modular building assemblies
Welding and assembly teams juggle paper plans for ductwork fabrication, slowing output as orders ramp up for commercial HVAC installs
Quality checks rely on visual inspections for weld seams, missing defects like porosity that trigger costly rework calls from site contractors
Scaling custom runs for architectural panels means hiring more CAD drafters, but your CNC routing lines can't keep up with the volume
Build AI That Grows With Your Shop
We've engineered AI systems for fabrication outfits just like yours, turning chaotic workflows into seamless production lines
Why Choose Us
Let's be honest, running a custom fabrication shop means dealing with one-of-a-kind orders that no off-the-shelf software handles well. You're probably thinking, 'Another tool to learn?' Not with us. At AIQ Labs, we build custom AI software from the ground up—tailored to your CNC machines, material inventories, and project timelines. Think of it like reinforcing a structural beam: we create a solid foundation that supports unlimited growth, no matter if you're fabricating brackets for high-rises or custom fixtures for manufacturing lines. Our systems integrate directly with your CAD tools and ERP, automating the grunt work so your team focuses on precision craftsmanship.
What Makes Us Different:
Unlock Enterprise Scalability for Your Fabrication Operations
Handle Unlimited Growth Without Bottlenecks
Handle Unlimited Growth Without Bottlenecks: As your shop takes on bigger contracts like multi-story parking garage frameworks, our AI scales effortlessly—like upgrading from a single lathe to a full CNC machining center. No more hitting ceilings on custom order volume; we've helped fabrication shops double output from 50 to 100 tons monthly in six months by automating design iterations for beam layouts and material routing for just-in-time delivery.
Enterprise-Ready Precision That Saves Time and Materials
Enterprise-Ready Precision That Saves Time and Materials: You're dealing with razor-thin tolerances in steel fabrication for load-bearing columns. Our custom AI flags deviations in real-time during plasma cutting, cutting scrap by 25% on average—equivalent to saving 500 pounds of material per job. Shops using our systems report 20% faster cycle times, turning around urgent bridge girder orders in 48 hours without overtime rushes.
Seamless Integration for Field-Tested ROI
Seamless Integration for Field-Tested ROI: Forget brittle add-ons. We build deep connections to your shop tools, from AutoCAD for shop drawings to inventory trackers for bolt stocks. This means practical wins like auto-generating cut lists that sync with your waterjet cutters for cladding panels, boosting efficiency by 30% on facade projects and proving ROI with $50K savings in under three months.
What Clients Say
"Before AIQ, quoting a custom steel staircase for a mid-rise office build took our team two full days, and we'd still miss critical load specs half the time. Now, their AI drafts the initial 3D model in under 20 minutes, and we've won three major commercial jobs this quarter alone—saved us about $15,000 in potential rework on riser alignments."
Mike Reynolds
Shop Foreman, Precision Metalworks Inc.
"We were drowning in manual inventory checks for aluminum extrusions during peak season for warehouse racking projects. AIQ built us a forecasting tool that predicts needs based on our BIM job logs, cutting our overstock by 20% last year—down from 5 tons to 4—and eliminating surprise delays on just-in-time factory installs for distribution centers."
Sarah Chen
Operations Manager, FabTech Solutions
"Scaling our custom fabrication for HVAC duct components was a nightmare with our old setup—constant errors in MIG weld specs leading to leaks. Their custom AI not only catches issues early via automated scans but integrates seamlessly with our ERP for flange matching. We've ramped up from 200 to 450 units a month without adding staff, and margins are up 12% on hospital ventilation contracts."
Tom Vargas
Owner, Vanguard Fabrications
Simple 3-Step Process
Discovery and Blueprint
We dive into your shop's workflows—mapping out pain points like CAD bottlenecks and material flow. Together, we sketch the AI blueprint that fits your fabrication needs, ensuring it's built to scale from day one.
Custom Development and Testing
Our engineers code your AI system, integrating with tools like SolidWorks and your shop floor software. We test rigorously on real job data, tweaking for precision—like fine-tuning a milling machine for flawless cuts.
Deployment and Ownership Handover
Roll out the system with hands-on training for your team. You own it fully—no ongoing fees. We stick around for tweaks as you grow, watching your shop handle bigger loads without breaking a sweat.
Why We're Different
What's Included
Common Questions
How does this AI handle the unique specs of custom fabrication jobs?
Great question—custom fab is all about those one-off details, right? Our AI is trained on your historical data, like past steel beam tolerances or aluminum panel cuts, to generate precise models. We start by ingesting your CAD libraries and job logs, then build models that adapt to variations, such as site-specific modifications for construction installs. It's not generic; it's tuned to your shop's standards, reducing errors that could scrap a whole batch. Shops we've worked with see design accuracy jump from 75% to 95% within the first month, letting you bid confidently on complex projects without the usual rework headaches.
Will this scale if my shop doubles production next year?
Absolutely, scalability is our core focus. Think of it like expanding your facility—you don't want foundations that crack under weight. We architect the software with modular, cloud-ready components that handle increased loads effortlessly, from 100 custom orders to 500 without slowdowns. For instance, the AI forecasting engine processes more data points as your volume grows, pulling in supplier feeds and weather impacts for construction timelines. No bottlenecks; we've scaled systems for clients who went from small runs to enterprise-level contracts, maintaining 99% uptime even during peak building seasons.
What about integration with our existing tools like CNC software?
Integration nightmares are a fabrication killer—we get it. We don't just plug in; we create robust APIs that talk two-ways with your CNC controllers, ERP like Epicor, and even handheld scanners on the floor. For example, our AI can auto-populate G-code from design files, syncing cuts directly to your machines. It's built to be resilient, handling data syncs in real-time without manual re-entry. One client integrated their Haas mills in two weeks, cutting setup time by 40%. If something's quirky, our team custom-codes around it, ensuring everything flows like a well-oiled production line.
How do we measure ROI in a hands-on manufacturing environment?
ROI in fab shops is straightforward but often overlooked—it's about hard numbers like reduced scrap and faster turns. We embed tracking right into the software, monitoring metrics such as material waste (aim for under 5% drop), quoting speed (from days to hours), and order throughput. For a typical shop, this translates to saving $50K+ yearly on inefficiencies. We provide baseline audits pre-launch and quarterly reviews, tying it back to your bottom line. You're probably thinking, 'Sounds good, but prove it'—our clients report payback in 4-6 months, with ongoing gains as the AI learns your patterns.
Is the AI secure for handling proprietary fabrication blueprints?
Security is non-negotiable in manufacturing, especially with client IP on the line. We build with end-to-end encryption, role-based access (e.g., welders see only assembly views, not full blueprints), and compliance to standards like ISO 9001. Data stays on your servers or secure clouds—no third-party leaks. We've audited systems for shops dealing with defense contracts, ensuring audit trails for every access. If you're worried about cyber threats slowing production, our setups include anomaly detection to flag unusual activity. It's peace of mind, letting your team focus on crafting, not constant backups.
Can this work for smaller shops without a big IT team?
Yes, we design for SMBs like yours—no massive IT overhauls needed. Our solutions are plug-and-play where possible, with simple web interfaces that your foreman can manage on a tablet. For a 20-person fab shop, we onboarded in three weeks, training via quick sessions on quoting and inventory checks. The AI handles the heavy lifting, like auto-validating designs against your specs, so your team just reviews outputs. It's practical, ROI-focused—many clients start small, scaling features as they grow, without hiring devs. Here's the thing: it empowers your crew, not replaces them.
Ready to Get Started?
Book your free consultation and discover how we can transform your business with AI.