For Metal Fabrication Companies

Stop Juggling Spreadsheets and Siloed Software That Slow Your Shop Down

Imagine a unified system that automates your quoting, tracks weldments in real-time, and scales as you land bigger contracts. No more 20+ hour weeks lost to manual data entry—just smooth operations that grow with your fabrication business.

Join 150+ businesses with streamlined workflows and 30% faster project delivery

Cut material waste by 25% with AI-driven inventory forecasts
Automate quoting for custom parts in under 5 minutes
Track shop floor progress without chasing paper logs

The "Fragmented Operations" Problem

Manual quoting delays on custom steel beam fabrication eating into bid wins for commercial projects

Inventory mismatches causing stockouts on critical titanium alloys for aerospace components

Shop floor tracking for welding and assembly buried in paper logs and emails

Invoice processing bottlenecks delaying payments to steel suppliers and subcontractors

Scaling production runs for structural steel frames hitting software limits on job routing

Quality control checks for weld integrity scattered across disconnected tools

Build Your Custom AI Operating System That Scales Seamlessly

We've engineered solutions for fabrication shops just like yours, integrating CNC data with ERP systems to eliminate chaos and boost throughput.

Why Choose Us

Let's be honest, running a metal fab shop means dealing with everything from plasma cutting schedules to custom weldment approvals. Here's the thing: our Business Operating System replaces that patchwork of tools with a single, owned AI platform. We build it from the ground up, connecting your CAD software, shop floor sensors, and accounting ledgers into one robust system. You're probably thinking about those late nights reconciling inventory—our AI handles forecasting for stainless steel sheets based on real job histories, preventing overorders that tie up cash. It's enterprise-ready, designed to handle your growth from 50-ton jobs to 500-ton contracts without bottlenecks. No subscriptions, just a scalable asset you control.

What Makes Us Different:

Seamless integration of fab-specific tools like AutoCAD and ERP for real-time data flow
AI automations tailored to welding sequences and material traceability
Custom dashboards showing job progress, defect rates, and ROI on new machinery

Unlock Unlimited Growth Without the Growing Pains

Scale Production Without Bottlenecks

Scale Production Without Bottlenecks: As your fab shop expands to handle larger aerospace contracts with complex titanium weldments, our system grows with you—no more crashing servers during peak runs on multi-part assemblies. Think of it like upgrading from a single-spindle lathe to a multi-axis CNC: smooth, efficient, and ready for bigger loads. Shops using our OS report 40% faster scaling in the first year, turning growth from a headache into a high-five moment for your team.

Enterprise-Ready Architecture for Long-Term Wins

Enterprise-Ready Architecture for Long-Term Wins: Built on robust frameworks, not flimsy no-code hacks, this OS handles high-volume data from laser cutters, plasma tables, and bending presses. You're set for unlimited growth, with two-way APIs that sync flawlessly as you add shifts or new production lines for modular building components. One client scaled from 10 to 50 employees over 18 months without a single integration break—pure reliability for your expanding operations.

No Limits on Your Ambition

No Limits on Your Ambition: Forget hitting ceilings on job tracking for rebar scheduling or forecasting material needs; our AI evolves with your needs, optimizing everything from scrap reduction in sheet metal cutting to delivery timelines for site installations. It's like having a master fabricator's intuition in code—predicting delays from supply chain hiccups in alloy deliveries before they hit. Result? 35% better on-time delivery rates within six months, keeping clients coming back for repeat structural projects.

What Clients Say

"Before AIQ Labs, we were drowning in Excel sheets for quoting custom stainless steel brackets for bridge reinforcements—took hours per bid and we missed out on two municipal contracts. Now, the system pulls CAD specs from our SolidWorks files and spits out accurate quotes in under 10 minutes, helping us win a $200K Navy contract last quarter. It's a game-changer for our shop's competitiveness."

Mike Rivera

Operations Manager, Precision Metal Works Inc., specializing in structural components

"Inventory was our nightmare; we'd overstock aluminum extrusions for window frames and still run short on urgent HVAC ductwork jobs during peak season. Their AI forecasts based on our past weldment runs and seasonal demand cut waste by 28% in the first six months, plus avoided three stockouts on critical orders. Honestly, it's like they built it knowing our floor layout with the MIG welders and shears."

Sarah Chen

Fabrication Supervisor, Allied Steel Fab LLC, focused on commercial HVAC systems

"Scaling to handle bigger orders for galvanized steel HVAC components was rough with our old software—it just couldn't keep up with routing changes across our punch presses and roll formers. AIQ's OS integrated our CNC mills and ERP seamlessly in just two weeks, and we've doubled output without adding headcount, saving us from a potential $50K in overtime last year during a major hospital build-out."

Tom Hargrove

Owner, ForgeTech Manufacturing Co., experts in custom metal enclosures

Simple 3-Step Process

Step 1

Discovery and Blueprint

We dive into your shop's workflows— from raw material intake to final assembly—mapping pain points like delayed punch press scheduling. Together, we blueprint a custom OS that fits your fab operations like a perfectly machined part.

Step 2

Build and Integrate

Our engineers code the core AI layers, linking your ERP with shop floor IoT for real-time tracking of bending and welding. We test rigorously, ensuring it handles peak loads without a hitch, just like stress-testing a new beam design.

Step 3

Deploy and Optimize

Rollout happens in phases, starting with quoting automation. We train your team on the intuitive dashboard, then fine-tune based on live data—like adjusting tolerances after the first run. Your OS is live, scaling as you grow.

Why We're Different

We build custom code from scratch, not just glue together off-the-shelf apps, so your OS truly owns the logic for fab-specific needs like heat treatment tracking—avoiding the fragility of no-code limits.
True ownership means no ongoing subscription traps; you get a production-ready asset that appreciates with your business, unlike agencies that leave you dependent on rented tools.
Our enterprise architecture scales infinitely, handling data from hundreds of CNC machines without slowdowns—because we've deployed similar systems in high-stakes manufacturing environments.
Deep, two-way integrations with tools like SolidWorks mean seamless data flow, eliminating the one-way streets that cause errors in job costing.
We focus on ROI-driven outcomes, like reducing cycle times by 30%, backed by field-tested models—not vague promises from assemblers who haven't run a shop floor.
Bespoke AI isn't generic; it's trained on your historical data for precise predictions, like forecasting demand for galvanized steel during construction booms.
Unified dashboards replace juggling apps, giving you one view of KPIs from material yield to delivery ETAs—practical for hands-on managers.
We're builders with our own SaaS platforms under our belt, so we understand scaling pains firsthand, unlike consultants who only theorize.
No bottlenecks in growth: our systems are designed for 10x expansion, from small runs to enterprise contracts, without costly rewrites.
Field-tested reliability ensures uptime during crunch times, like end-of-month rushes, because we've stress-tested in real fab scenarios.

What's Included

AI-powered quoting engine that analyzes CAD files for instant material and labor estimates
Real-time shop floor monitoring integrating CNC and robotic welder data
Inventory forecasting tailored to metal types, predicting needs for steel plates and tubing
Automated invoice capture from supplier PDFs, syncing with your ERP for AP approvals
Custom KPI dashboards tracking defect rates, throughput, and machine utilization
Quality control AI that flags anomalies in weld inspections via image analysis
Job routing optimizer scheduling tasks across plasma cutters and mills
Integrated lead scoring for new fab contracts based on client specs and history
Voice-activated assistants for hands-free updates on the fab floor
Automated knowledge base pulling from past projects for quick reference on alloys
Scalable API connections to accounting software for seamless cost tracking
Personalized reporting for ROI on new equipment like fiber lasers

Common Questions

How does this OS handle the unique demands of metal fabrication workflows?

In metal fab, everything revolves around precision—from cutting tolerances to weld certifications. Our Business Operating System is built specifically for that. We integrate directly with your CAD/CAM software to automate quoting for custom parts, like structural beams or enclosures. AI models analyze historical job data to forecast inventory for high-demand materials such as 304 stainless. On the floor, it tracks progress via IoT sensors on your CNC machines, alerting to delays in bending sequences. Scalability is key: as you take on larger contracts, the system handles increased data volume without slowdowns. We've seen shops reduce setup times by 25% because the OS optimizes tool paths and material staging. It's not generic—it's field-tested for the grit of fabrication, ensuring ROI through faster turnarounds and fewer errors. Let's chat about your specific setup.

What makes this different from off-the-shelf ERP systems for manufacturing?

Off-the-shelf ERPs are like one-size-fits-all work gloves—they might cover the basics but chafe during specialized tasks. Our custom OS is tailored to metal fab realities, like managing variable lot sizes for prototype runs versus production batches. We ditch the bloat, focusing on AI-driven automations such as predictive maintenance for your press brakes, preventing downtime that costs $500/hour. Unlike rigid ERPs that require pricey customizations, we build ownership from day one—no vendor lock-in. For scalability, it's enterprise-grade, supporting growth from 20-person shops to 200 without migration headaches. A client switched from a popular ERP and cut their monthly costs by 60%, gaining real-time visibility into scrap rates. You're not just buying software; you're getting a partner who understands the clang of shop hammers and the rush of deadline bids.

Can this system really scale with my growing fabrication business?

Absolutely—scalability is our north star, especially for fab shops eyeing bigger fish like automotive suppliers. Think of it as constructing a steel frame that supports a skyscraper, not just a shed. We architect the OS with modular AI components that expand effortlessly: start with basic inventory for aluminum sheets, then layer on advanced forecasting for seasonal construction demands. As you add machinery or shifts, the system absorbs the load, handling terabytes of data from weld logs without bottlenecking. One shop we worked with grew from $2M to $8M revenue in two years; their OS scaled seamlessly, automating compliance reporting for ISO standards. No more outgrowing your tools. We monitor and optimize post-launch, ensuring it evolves with your ambitions. If you're hitting ceilings on current software, this is your ladder up.

How long does it take to implement and see results in my shop?

Implementation is phased to minimize disruption—much like staging materials for an efficient build. Discovery takes 2-4 weeks, where we map your workflows, from raw stock receipt to finished goods shipping. Building and testing the core OS, including integrations with your nesting software, runs 6-10 weeks, depending on complexity. Deployment happens in stages: quoting automation first for quick wins, then full shop floor rollout. Most clients see tangible ROI in 3 months—like 15-20% faster job completion on their first big project. A fabrication firm in Ohio went live with inventory AI and reduced stockouts by 30% within 60 days, freeing up $40K in tied capital. We're hands-on, training your team so adoption is smooth. No big-bang launches that halt production; just steady progress that keeps your presses humming.

Is this OS secure for handling sensitive fab data like client blueprints?

Security is non-negotiable in metal fab, where blueprints for defense parts or proprietary designs can't leak. We build with enterprise-level protections: end-to-end encryption for CAD files, role-based access so only certified welders see quality specs, and compliance with standards like NIST for manufacturing. Unlike cloud-only tools, your OS can run on-premises or hybrid, keeping IP under your roof. AI anomaly detection flags unusual access patterns, like someone pulling alloy specs outside normal hours. We've audited systems for shops handling aerospace contracts, ensuring zero breaches. Post-build, we provide ongoing hardening, including regular penetration testing. One client, fabricating turbine components, praised how it secured their supply chain data amid rising cyber threats. Peace of mind means you focus on crafting, not worrying about cracks in your digital armor.

What kind of support do you offer after the OS is built?

Support is baked in, because launching a custom OS is like commissioning a new fabrication line—it needs tuning for peak performance. We start with comprehensive training: on-site sessions for your floor leads on using the dashboard for real-time job tracking, plus video guides for remote access. For the first 90 days, dedicated engineers handle optimizations, like refining AI predictions for titanium stock based on your actual usage. Ongoing, you get a client portal for tickets, monthly check-ins to review metrics such as cycle time reductions, and proactive updates for new features like enhanced API ties to supplier portals. Our team has fab experience, so they get issues like sensor glitches during humid welding days. Clients report 95% uptime and quick resolutions—think hours, not days. It's partnership, not handoff, ensuring your investment keeps delivering ROI as your shop evolves.

Ready to Get Started?

Book your free consultation and discover how we can transform your business with AI.