Stop Guessing on Weld Cycles and Material Yields Get Crystal-Clear Visibility into Every Fabrication Run
Imagine slashing scrap rates by 25% and boosting on-time deliveries to 98% with dashboards that pull data from your CNC machines, ERP, and shop floor logs in real time—no more chasing shadows across disjointed spreadsheets.
Join 150+ fabrication shops with unified insights driving 30% faster decisions
The "Shop Floor Silo" Problem
Scattered Data from CNC Machines, PLC Controls, and ERP Systems like SAP or Epicor
Manual Tracking of Weld Quality Metrics and Defect Rates Using Spreadsheets
Delayed Visibility into Material Inventory Shortages for Steel Beams or Rebar Stock
Unreliable Forecasting for Custom Order Turnaround on Structural Steel Components
Fragmented Reporting on Labor Hours Across Day, Swing, and Night Shifts in the Fab Shop
Hidden Cost Overruns in Multi-Step Processes Like Plasma Cutting and MIG Welding
Our Custom-Built Dashboards Unite Your Shop Floor Data
With over a decade of hands-on experience in fabrication and manufacturing integrations, we've helped shops like yours turn raw data chaos into field-tested tools that deliver real ROI.
Why Choose Us
Here's the thing: in a custom fab shop, you're not running cookie-cutter ops. You're dealing with one-off steel frames one day and precision aluminum parts the next. We build dashboards tailored to your exact workflow—from pulling live feeds from your plasma cutters to syncing with your inventory logs. No off-the-shelf templates. Just a unified view that lets you make data-driven calls on the fly, like adjusting a jig mid-run to avoid scrap. Let's be honest, flying blind on yields or cycle times is like building without blueprints. Our solutions give you that foundation, custom-forged for your shop.
What Makes Us Different:
Unlock Actionable Insights That Drive Your Shop Forward
Real-Time Production Visibility
Real-Time Production Visibility: See every CNC router, press brake, or welder's status and output at a glance. For instance, if your plasma cutter jams on a batch of galvanized steel for structural frames, get instant alerts to reroute jobs—cutting downtime by up to 40% and keeping your custom bridge girders on schedule within 48 hours.
Smarter Material and Cost Tracking
Smarter Material and Cost Tracking: No more surprises on raw stock depletion for aluminum billets or concrete formwork supplies. Dashboards forecast needs based on upcoming fab runs, reducing waste on over-ordered alloys by 20-30% over quarterly cycles. You're probably thinking, 'Finally, data that actually pays for itself in tighter project margins.'
Faster, Informed Decision-Making
Faster, Informed Decision-Making: Pull reports on labor efficiency or defect trends in seconds, not hours. Like when a fab shop owner spotted a recurring issue in tube laser cutting yields for HVAC ducting, tweaking the process to save $15K monthly—empowering you to pivot without the guesswork on tight construction deadlines.
What Clients Say
"Before AIQ's dashboard, we were piecing together fab times from emails and notebooks—lost a whole swing shift chasing a material mix-up on a bridge truss component job. Now, it's all there in real time; cut our scrap on custom I-beam steel work by 22% in the first quarter alone, keeping us ahead on DOT contracts."
Mike Harlan
Welding Supervisor, Precision Structural Fabrics Inc.
"Our estimators were quoting blind on aluminum extrusions for curtain wall systems without solid yield data from our extrusion presses. After implementing their custom setup, we nailed 95% accuracy on bids last year, and the team loves how it flags bottlenecks in roll forming before they hit commercial build deadlines."
Sarah Kline
Production Coordinator, Metro Architectural Metals LLC
"Integrated our Epicor ERP with shop floor data from weld robots overnight—literally transformed how we track TIG weld inspections for pressure vessel components. Saved us from a $50K overrun on a fabrication run for industrial HVAC assemblies by spotting porosity defects early in the process. These guys get the grit of the shop floor."
Tom Reyes
General Manager, Apex Alloy Fabrications Co.
Simple 3-Step Process
Discovery and Mapping
We dive into your shop's workflow—talking to welders, machinists, and managers to map data from your CNCs, inventory, and orders. This ensures the dashboard fits like a custom die.
Custom Build and Integration
Our engineers code a tailored system, pulling in your specific tools like AutoCAD feeds or quality logs. We test it against real fab scenarios to guarantee it's field-ready and scalable.
Deployment and Training
Roll it out shop-wide with hands-on sessions for your team. We monitor the first runs, tweaking as needed, so you're not just handed keys—you're driving with confidence from day one.
Why We're Different
What's Included
Common Questions
How do your dashboards handle data from legacy CNC machines in our fab shop?
We get it—many custom shops run older equipment that's not API-friendly. Our team starts by assessing your setup, then builds custom connectors or middleware to pull data like spindle speeds or cut paths without replacing hardware. For example, we've integrated with Haas and older Doosan mills by tapping into their output logs, ensuring real-time visibility without downtime. This approach has helped shops sync 90% of their floor data in weeks, turning those 'black box' machines into insight goldmines. You're not stuck upgrading everything; we make what you have work harder.
What makes these dashboards specific to custom fabrication workflows?
Unlike generic tools, we design around your unique processes—like tracking variable batch sizes in steel bending or aluminum milling. We map your workflow end-to-end, from quote to shipment, incorporating specifics like multi-stage quality checks or just-in-time material pulls. A client in custom trailer fab saw their dashboard flag inconsistencies in weld prep times, reducing rework by 18%. It's all about tailoring to your shop's rhythm, with KPIs focused on fabrication realities, not vague business metrics. Let's be honest, a one-size-fits-all dashboard is like using a sledgehammer for precision cuts—it just doesn't fit.
How quickly can we see ROI from a custom dashboard?
Most shops notice wins in the first month—think 15-25% drops in material waste from better yield tracking alone. We focus on quick-value features like real-time alerts for shop floor issues, which pay back fast in a high-margin fab environment. One partner recouped costs in six weeks by optimizing cycle times on custom pipework, avoiding overtime rushes. Our ROI-driven approach means we prioritize high-impact areas first, like cost overruns or delivery delays. With field-tested integrations, you're not waiting quarters for value; it's actionable from launch.
Can these dashboards integrate with our existing ERP like Epicor or JobBOSS?
Absolutely—we specialize in deep, bidirectional integrations with ERP systems common in fabrication. We connect dashboards to pull order data, inventory levels, and job costing directly, eliminating silos. For a shop using JobBOSS, we synced shop floor actuals with estimated hours, catching variances early and improving quote accuracy by 12%. No superficial links; our engineers handle API complexities and custom mappings to ensure data flows reliably, even during peak production. This creates that single source of truth, so your team isn't toggling between apps mid-shift.
What if our shop needs mobile access for on-the-floor monitoring?
We build responsive, mobile-first dashboards optimized for tablets or phones, perfect for welders or leads checking status without a desk. Features like swipeable machine views or quick-scan inventory updates work offline too, syncing when back in range—crucial for noisy fab environments. A custom metal shop we worked with equipped their floor team with iPads, cutting response times to alerts by 35% during assembly runs. Security is baked in, with role-based access so sensitive cost data stays protected. It's practical, rugged, and designed for the grit of your daily ops.
How do you ensure data security for sensitive fab blueprints and cost info?
Security is non-negotiable in manufacturing, especially with proprietary designs. We use enterprise-grade encryption for data in transit and at rest, plus compliance with standards like ISO 27001. Access controls limit views—foremen see production metrics, not full pricing. For one client handling defense contracts, we added audit trails for every dashboard interaction, ensuring traceability. We also offer on-premise deployments if cloud concerns arise. Bottom line: your IP and costs are fortified like a vault, letting you focus on fabrication without worry.
Ready to Get Started?
Book your free consultation and discover how we can transform your business with AI.